Steelmaking
Steelmaking has played a pivotal role in the development of ancient, medieval, and modern technological societies. Some of the earliest processes of steelmaking were established during the classical era in Ancient Iran and Ancient China. However, throughout much of human history, steel has only been made in small quantities, and mass production of steel did not become feasible until the 19th century. Since then, steelmaking has become a key indicator of modern technological development and an important part of the global economy.
Steel can be found in a variety of products and structures all over the world, but what makes it such an integral building material? Steel is an alloy, which means that it is manufactured by combining iron with another element such as carbon. The resulting alloy can be up to one thousand times stronger than iron, and this is why steel has become invaluable in the construction industry. Although steel was produced by early human civilizations, it was not until the 19th century that Sir Henry Bessemer’s new process enabled the inexpensive production of mass-produced steel. Bessemer’s steel production process involved removing impurities from iron through the use of an air blast, and this innovation led to a boom in steel production
Modern steelmaking processes can be divided into three steps: primary, secondary and tertiary. Primary steelmaking involves smelting iron into steel. Secondary steelmaking involves the removal or addition of other elements to strengthen the steel. Tertiary steelmaking involves casting the steel into various forms such as sheets or rolls. Today, two distinct processes make up the bulk of worldwide primary steelmaking: the Basic Oxygen Furnace (BOF) process and the Electric Arc Furnace EAF process.
The BOF process was invented in 1948 by Swiss engineer Robert Durrer, and it was derived directly from the Bessemer process. In the BOF process, the furnace, commonly known as a blast furnace, is very large and contains several visible components. This technology and can be traced back to Ancient China, where the same method was used for smaller-scale metal production. Today, coal is used to melt iron ore to produce carbon-rich pig iron. Oxygen is then blown through the molten pig iron, lowering the carbon content of the alloy, and transforming it into low-carbon steel. The process requires a continuous supply of coal and massive furnaces that produce high carbon dioxide emissions. Most modern furnaces can accommodate 400 tons of iron and convert it into steel in approximately 30 minutes, whereas earlier open-hearth furnaces would require up to 12 hours to complete the same process.
The furnaces used in the EAF process are typically much smaller than blast furnaces, and operate more efficiently. Whereas BOF steelmaking utilizes iron ore and coal as its common raw materials, the EAF furnace functions using scrap steel, which is steel that has already been produced and is ready to be recycled. Operation of the furnace does not rely on a continuous supply of coal, as it is powered by a current that runs through a graphite electrode to create an arc. It is crucial that these graphite electrodes are of high quality to guarantee that an electric arc is generated efficiently by the current. In some EAF systems, carbon electrodes can also be used, as these also provide excellent thermal conductivity. When an arc is formed with the graphite electrode, the temperature is raised to 3000 degrees Celsius, ensuring an efficient melting process. Compared with a blast furnace, it is simpler to regulate the temperature in an EAF system, which further improves its efficiency. Another benefit of using the EAF process is that it can be used to produce all types of steel, including special metals and products. Furthermore, its lower installation cost and faster operating speed make the EAF process more attractive to companies who are choosing between the various types of processing equipment available.
Companies using the BOF process are required to find reliable sources of various raw materials, most notably iron, coal, and limestone. As a result, many of the earliest large-scale steelmaking firms like U.S. Steel found it economically beneficial to integrate their production process into coal and iron mining operations. Because these mining firms also operated the necessary railroads, this provided a cheap source of raw materials for BOF companies. On the other hand, because EAF steelmakers only require scrap steel as an input, they have a much simpler input process. Provided that scrap steel remains in abundant market supply, EAF companies have quick and affordable access to the necessary raw material.
According to an industry-wide study, raw materials comprise roughly 50% of BOF costs and 75% of EAF costs. The overall expense of each process is determined by the difference between the costs of their respective raw materials. However, in the end, these cost differences tend to even out. The main difference between the two processes lies in the capital costs. For instance, in the case of an EAF mini mill, the cost per ton of capacity is only $300, whereas a BOF company will face a cost in excess of $1,000 per ton of capacity. Thus, the barrier for entry is much lower for EAF companies, and this is why a dramatic rise in the number of EAF mini mills has occurred over the past fifty years.
Choose the correct letter A, B, C, or D.
Write the correct letter in boxes 1-3 on your answer sheet.
1. Steelmaking was limited in ancient civilizations because
2. The Bessemer process was beneficial because it enabled
3. Tertiary steelmaking refers to
Steelmaking
Steelmaking has played a pivotal role in the development of ancient, medieval, and modern technological societies. Some of the earliest processes of steelmaking were established during the classical era in Ancient Iran and Ancient China. However, throughout much of human history, steel has only been made in small quantities, and mass production of steel did not become feasible until the 19th century. Since then, steelmaking has become a key indicator of modern technological development and an important part of the global economy.
Steel can be found in a variety of products and structures all over the world, but what makes it such an integral building material? Steel is an alloy, which means that it is manufactured by combining iron with another element such as carbon. The resulting alloy can be up to one thousand times stronger than iron, and this is why steel has become invaluable in the construction industry. Although steel was produced by early human civilizations, it was not until the 19th century that Sir Henry Bessemer’s new process enabled the inexpensive production of mass-produced steel. Bessemer’s steel production process involved removing impurities from iron through the use of an air blast, and this innovation led to a boom in steel production
Modern steelmaking processes can be divided into three steps: primary, secondary and tertiary. Primary steelmaking involves smelting iron into steel. Secondary steelmaking involves the removal or addition of other elements to strengthen the steel. Tertiary steelmaking involves casting the steel into various forms such as sheets or rolls. Today, two distinct processes make up the bulk of worldwide primary steelmaking: the Basic Oxygen Furnace (BOF) process and the Electric Arc Furnace EAF process.
The BOF process was invented in 1948 by Swiss engineer Robert Durrer, and it was derived directly from the Bessemer process. In the BOF process, the furnace, commonly known as a blast furnace, is very large and contains several visible components. This technology and can be traced back to Ancient China, where the same method was used for smaller-scale metal production. Today, coal is used to melt iron ore to produce carbon-rich pig iron. Oxygen is then blown through the molten pig iron, lowering the carbon content of the alloy, and transforming it into low-carbon steel. The process requires a continuous supply of coal and massive furnaces that produce high carbon dioxide emissions. Most modern furnaces can accommodate 400 tons of iron and convert it into steel in approximately 30 minutes, whereas earlier open-hearth furnaces would require up to 12 hours to complete the same process.
The furnaces used in the EAF process are typically much smaller than blast furnaces, and operate more efficiently. Whereas BOF steelmaking utilizes iron ore and coal as its common raw materials, the EAF furnace functions using scrap steel, which is steel that has already been produced and is ready to be recycled. Operation of the furnace does not rely on a continuous supply of coal, as it is powered by a current that runs through a graphite electrode to create an arc. It is crucial that these graphite electrodes are of high quality to guarantee that an electric arc is generated efficiently by the current. In some EAF systems, carbon electrodes can also be used, as these also provide excellent thermal conductivity. When an arc is formed with the graphite electrode, the temperature is raised to 3000 degrees Celsius, ensuring an efficient melting process. Compared with a blast furnace, it is simpler to regulate the temperature in an EAF system, which further improves its efficiency. Another benefit of using the EAF process is that it can be used to produce all types of steel, including special metals and products. Furthermore, its lower installation cost and faster operating speed make the EAF process more attractive to companies who are choosing between the various types of processing equipment available.
Companies using the BOF process are required to find reliable sources of various raw materials, most notably iron, coal, and limestone. As a result, many of the earliest large-scale steelmaking firms like U.S. Steel found it economically beneficial to integrate their production process into coal and iron mining operations. Because these mining firms also operated the necessary railroads, this provided a cheap source of raw materials for BOF companies. On the other hand, because EAF steelmakers only require scrap steel as an input, they have a much simpler input process. Provided that scrap steel remains in abundant market supply, EAF companies have quick and affordable access to the necessary raw material.
According to an industry-wide study, raw materials comprise roughly 50% of BOF costs and 75% of EAF costs. The overall expense of each process is determined by the difference between the costs of their respective raw materials. However, in the end, these cost differences tend to even out. The main difference between the two processes lies in the capital costs. For instance, in the case of an EAF mini mill, the cost per ton of capacity is only $300, whereas a BOF company will face a cost in excess of $1,000 per ton of capacity. Thus, the barrier for entry is much lower for EAF companies, and this is why a dramatic rise in the number of EAF mini mills has occurred over the past fifty years.
Choose NO MORE THAN TWO WORDS from the passage for each answer.
Write your answers in boxes 4-9 on your answer sheet.
The Two Primary Methods for Producing Steel
Method |
Description |
Advantages/Disadvantages |
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Steelmaking
Steelmaking has played a pivotal role in the development of ancient, medieval, and modern technological societies. Some of the earliest processes of steelmaking were established during the classical era in Ancient Iran and Ancient China. However, throughout much of human history, steel has only been made in small quantities, and mass production of steel did not become feasible until the 19th century. Since then, steelmaking has become a key indicator of modern technological development and an important part of the global economy.
Steel can be found in a variety of products and structures all over the world, but what makes it such an integral building material? Steel is an alloy, which means that it is manufactured by combining iron with another element such as carbon. The resulting alloy can be up to one thousand times stronger than iron, and this is why steel has become invaluable in the construction industry. Although steel was produced by early human civilizations, it was not until the 19th century that Sir Henry Bessemer’s new process enabled the inexpensive production of mass-produced steel. Bessemer’s steel production process involved removing impurities from iron through the use of an air blast, and this innovation led to a boom in steel production
Modern steelmaking processes can be divided into three steps: primary, secondary and tertiary. Primary steelmaking involves smelting iron into steel. Secondary steelmaking involves the removal or addition of other elements to strengthen the steel. Tertiary steelmaking involves casting the steel into various forms such as sheets or rolls. Today, two distinct processes make up the bulk of worldwide primary steelmaking: the Basic Oxygen Furnace (BOF) process and the Electric Arc Furnace EAF process.
The BOF process was invented in 1948 by Swiss engineer Robert Durrer, and it was derived directly from the Bessemer process. In the BOF process, the furnace, commonly known as a blast furnace, is very large and contains several visible components. This technology and can be traced back to Ancient China, where the same method was used for smaller-scale metal production. Today, coal is used to melt iron ore to produce carbon-rich pig iron. Oxygen is then blown through the molten pig iron, lowering the carbon content of the alloy, and transforming it into low-carbon steel. The process requires a continuous supply of coal and massive furnaces that produce high carbon dioxide emissions. Most modern furnaces can accommodate 400 tons of iron and convert it into steel in approximately 30 minutes, whereas earlier open-hearth furnaces would require up to 12 hours to complete the same process.
The furnaces used in the EAF process are typically much smaller than blast furnaces, and operate more efficiently. Whereas BOF steelmaking utilizes iron ore and coal as its common raw materials, the EAF furnace functions using scrap steel, which is steel that has already been produced and is ready to be recycled. Operation of the furnace does not rely on a continuous supply of coal, as it is powered by a current that runs through a graphite electrode to create an arc. It is crucial that these graphite electrodes are of high quality to guarantee that an electric arc is generated efficiently by the current. In some EAF systems, carbon electrodes can also be used, as these also provide excellent thermal conductivity. When an arc is formed with the graphite electrode, the temperature is raised to 3000 degrees Celsius, ensuring an efficient melting process. Compared with a blast furnace, it is simpler to regulate the temperature in an EAF system, which further improves its efficiency. Another benefit of using the EAF process is that it can be used to produce all types of steel, including special metals and products. Furthermore, its lower installation cost and faster operating speed make the EAF process more attractive to companies who are choosing between the various types of processing equipment available.
Companies using the BOF process are required to find reliable sources of various raw materials, most notably iron, coal, and limestone. As a result, many of the earliest large-scale steelmaking firms like U.S. Steel found it economically beneficial to integrate their production process into coal and iron mining operations. Because these mining firms also operated the necessary railroads, this provided a cheap source of raw materials for BOF companies. On the other hand, because EAF steelmakers only require scrap steel as an input, they have a much simpler input process. Provided that scrap steel remains in abundant market supply, EAF companies have quick and affordable access to the necessary raw material.
According to an industry-wide study, raw materials comprise roughly 50% of BOF costs and 75% of EAF costs. The overall expense of each process is determined by the difference between the costs of their respective raw materials. However, in the end, these cost differences tend to even out. The main difference between the two processes lies in the capital costs. For instance, in the case of an EAF mini mill, the cost per ton of capacity is only $300, whereas a BOF company will face a cost in excess of $1,000 per ton of capacity. Thus, the barrier for entry is much lower for EAF companies, and this is why a dramatic rise in the number of EAF mini mills has occurred over the past fifty years.
Do the following statements agree with the claims of the writer in Reading Passage 2?
Choose NO MORE THAN TWO WORDS from the text for each answer.
In boxes 10-13 on your answer sheet, write
TRUEif the statement agrees with the information
FALSEif the statement contradicts the information
NOT GIVENif there is no information on the given statement
10. BOF companies have the most difficulty sourcing limestone for operations.
11. US Steel combined steelmaking with mining operations to make it more economically viable.
12. EAF companies are less expensive to start up than BOF companies are.
13. EAF mini mills have fallen out of favour over the past fifty years.
Pangaea: The Last Supercontinent
Reading Passage 2 has eleven paragraphs, A–F.
Choose the correct heading for paragraphs B-F from the list of headings below.
Drag and drop the correct number i–viii in boxes 14–18 on the answer sheet.
List of Headings
Pangaea: The Last Supercontinent
Complete the summary using the list of words, A-I, below.
Write the correct letter, A-I, in boxes 19-23 on your answer sheet.
Evidence to support the Pangaea theory
Pangaea: The Last Supercontinent
Do the following statements agree with the claims of the writer in Reading Passage 2?
In boxes 24~26 on your answer sheet, write
TRUEif the statement agrees with the information
FALSEif the statement contradicts the information
NOT GIVENif there is no information on the given statement
24. The formation of Pangaea resulted in much of Earth’s climate becoming drier.
25. Pteridosperms adapted in order to thrive in all regions of Pangaea.
26. Lystrosaurus was an apex predator during its existence on Pangaea.
Investigating the Sense of Touch
Reading Passage 2 has eleven paragraphs, A–F.
Choose the correct heading for paragraphs B-F from the list of headings below.
Drag and drop the correct number i–viii in boxes 14–18 on the answer sheet.
List of Headings
Investigating the Sense of Touch
Choose the correct letter A, B, C, or D.
Write the correct letter in boxes 33-36 on your answer sheet
33. What is the writer doing in Paragraph A?
34. According to paragraph B, human infants benefit from touch because
35. The experiment described in Paragraph C
36. What does the writer suggest about women in Paragraph E?
Investigating the Sense of Touch
Choose ONE WORD ONLY from the passage for each answer.
Write your answers in boxes 37-40 on your answer sheet.
37. Humans rely on to detect the position of their body in relation to the environment.
38. Harry Harlow used to construct two different surrogate mothers.
39. Studies have shown that is a factor in the decline of passive tactile spatial acuity.
40. Dr Ewa Jarocka established that the of fingerprints are especially sensitive to touch stimuli.